Bestware Hardware Production Co., Ltd.

Production Process

Bestware offers a one-stop production process service, encompassing R&D design, mold manufacturing, shell mold production, gravity casting, CNC machining, CNC lathe production center services, welding, polishing, and more. We rely on advanced high-precision three, four, and five-axis CNC machining equipment, which ensures processing accuracy down to the micrometer level, laying a solid foundation for the meticulous fabrication of products. On this basis, we further utilize high-precision 2D and 3D measurement equipment to conduct comprehensive and precise measurements of the products from all angles, effectively obtaining actual product data. Through this series of rigorous measurement processes, we ensure that the actually machined products are highly consistent with the simulated models, thereby achieving high precision in product processing.

Wax Injection

Inject the melted wax into the mold through a wax injection machine to form wax patterns
Wax Trimming

Correct and process the wax mold formed after wax injection
Cluster Assembly

Qualified wax patterns (post-quality inspection) are assembled onto the sprue to create a complete gating system cluster
Slurry Coating and Shell Building

The wax patterns are coated with refractory materials to form a shell capable of withstanding molten metal
Drying

The coated wax patterns are air-dried to solidify the shell
Shell Firing

The shell is fired to create a strong, heat-resistant mold, ensuring precision and quality during the casting process
Metal Pouring

Molten metal is poured into the shell mold, and after cooling and solidification, it forms an SS304 precision-cast rough part
Spectral Analysis

The chemical composition of the stainless steel is analyzed using spectral analysis to ensure it meets standard requirements
Tube Cutting

Stainless steel material is cut into tubes of the required shapes and sizes
Punching

Holes for water outlets, handles, and other necessary features are punched into the stainless steel plates using stamping equipment
Tube Bending

Bending machines or stamping presses shape stainless steel plates into the basic form of a faucet
CNC Machining

CNC machines are used for high-precision machining to ensure accurate dimensions, smooth operation, and extended product lifespan

Welding

The bent and machined stainless steel parts are welded together to form the main body of the faucet
Polishing

The surface of the faucet is ground and polished to enhance its appearance and smoothness

Assembly

Assemble faucet body with handle, valve core and aerator

During assembly, all parts must be tightly fitted, flexible in operation, and meet quality standards
Laser Marking

The product logo is applied using a laser marking machine
Packaging Labels

Identification labels are affixed to the packaging
Packaging

Pre-Packaging Installation

Inspection

Blister Packaging or EPE Foam

Final Packing & Shipping

Sample Test

Functional Test

Strength Test

Appearance Test

Mold Test

Safety Test
Trial Production

Raw Material Control

Component Inspection

Final Assembly

Overall Test
Incoming Quality Control(IQC)

Component Analysis

Cosmetic Inspection

Functional Analysis and Inspection

Material Property Testing
In-Process Quality Control (IPQC)

Leakage Test

Circuit Test

Dimensional Measurement

Cosmetic Verification
Finished Quality Control(FQC)

Random Inspection

Water Flow Effect Matching

Filtration Function Test

Accessory Assembly

Packaging Inspection